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LV Aerial Bundled Conductor (ABC) Cable
LV Aerial Bundled Conductor (ABC) Cable
LV Aerial Bundled Conductor (ABC) Cable
LV Aerial Bundled Conductor (ABC) Cable
LV Aerial Bundled Conductor (ABC) Cable
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LV Aerial Bundled Conductor (ABC) Cable
LV Aerial Bundled Conductor (ABC) Cable
OVERVIEW
SPECIFICATIONS
CONSTRUCTION
PARAMETER
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Overview
 
ABC (Aerial Bundled Cables or Aerial Bundled Conductors) are several phase conductors insulated and tightly bundled together with bare neutral conductor for use in overhead power lines. It utilizes the same principles as used for bundled conductors, but are much closer together and each one, except the neutral line, is surrounded by a layer of insulation. This is in direct contrast to the traditional use of uninsulated conductors which are separated by air gaps. LV (Low Voltage) abc aluminum cable are already in use in many countries around the world. Its main advantages include:
– They are safer and more reliable;
– They are cheaper and more aesthetic;
– They are less labor intensive and require less maintenance;
– They require less pruning and tree clearing;
– They eliminate the risk of bush fires initiated by conductor clashing and fallen trees;
– Simultaneous disconnection of all conductors eliminates potentially dangerous fault conditions when overhead power lines are broken by fallen trees or high vehicles.
– They are less susceptible to vandalism and loss through theft.
It provides a higher level of safety in difficult terrain including forest areas, coastal areas, and hilly areas. In climates with a high level of moisture accelerated tree growth becomes a significant problem increasing the risk of bush fires. If aerial bundled conductors are touched by tree branches they will not arc over. There are many types of abc cable, but their application is the same.
ABC cables can be used in the following ways:
• As replacement for bare overhead power lines in rural areas;
• In areas where space is limited such as narrow streets and lanes;
• In forests and woods where there is an increased risk of damage from fallen branches and trees;
• As replacement for bare overhead power lines where prime importance is placed on reliability of supply;
• Where supply voltage with a high degree of stability is required;
• As reinforcement for existing overhead power systems without having to increase voltage;
• In difficult terrain like hilly areas where the cost of installing underground cabling or overhead power lines is very high.
Two types of systems are available namely a Self-Supporting System consisting of 4 cores of compacted aluminium hard drawn stranded conductors; and a Supporting Core System consisting of 3 phase cores. Triplex wire is also an important product of abc cable.
Application:
Aerial Bundled Conductor cables can be used to replace bare conductor cables in overhead distribution systems. It is ideal for use in urban areas with congested power distribution and narrow lanes and by-lanes. The flexible system is much easier than conventional overhead power lines to re-route when demanded by changes in urban development plans.
Standards:
Basic design to BS 7870 / TNB Specification(IEC 60502) / HD 626 S1 / NFC 33-209 / AS/NZS 3560-1 standards.
Technical data
Rated Voltage: 0.6/1kV
Test Voltage: 4 Veff kV
Minimum Laying Temperature: -20°C
Operating Temperature: -40°C~ +90°C
Maximum Short-circuit Temperature: 250°C
Maximum Conductor Temperature: 80°C
Minimum Bending Radius: 18×OD
Specifications
Low Voltage
Low Voltage
UV Resistance
UV Resistance
Working Temperature 90℃
Working Temperature 90℃
Cold Resistant -40℃
Cold Resistant -40℃
construction
Conductor:
Aluminium conductor, round stranded compressed (RM)
Insulation:
XPLE compound, UV-resistant
Core Identification:
1, 2 resp. 3 raised longitudinal ribs on the surface of the cores. The surface of the neutral core should have at least 12 ribs for cross-sections up to 50 mm^2 and a minimum of 16 ribs for cores above 50 mm^2. In the case of five core bundles the surface of the protective core should be smooth
parameter
BS 7870
TNB Specification(IEC 60502)
HD 626 S1
NFC 33-209
AS/NZS 3560 Part 1
Number of Cores x Nominal Cross Section Overall Diameter Weight Maximum Conductor Resistance Minimum Breaking Load Current Rating
No.×mm^2 mm Kg/Km Ω/Km KN A
1x16 RM 8.0 74 1.910 2.5 72
1x25 RM 9.0 106 1.200 4.0 107
1x35 RM 10.5 138 0.868 5.5 132
1x50 RM 11.8 182 0.641 8.0 165
1x70 RM 13.0 252 0.443 10.7 205
1x95 RM 15.4 333 0.320 13.7 240
1x120 RM 17.0 408 0.253 18.6 290
1x150 RM 19.0 502 0.206 23.2 334
1x185 RM 21.0 611 0.164 28.7 389
1x240 RM 24.0 801 0.125 37.2 467
2x16 RM 15.6 147 1.910 2.5 72
2x25 RM 18.0 208 1.200 4.0 107
2x35 RM 20.0 277 0.868 5.5 132
2x50 RM 23.5 361 0.641 8.0 165
2x70 RM 25.4 505 0.443 10.7 205
2x95 RM 30.3 666 0.320 13.7 240
2x150 RM 38.0 1004 0.206 23.2 334
4x16 RM 18.8 286 1.910 2.5 72
4x25 RM 21.2 430 1.200 4.0 107
4x35 RM 24.1 553 0.868 5.5 132
4x50 RM 27.8 746 0.641 8.0 165
4x70 RM 31.8 1009 0.443 10.7 205
4x95 RM 37.8 1332 0.320 13.7 240
4x120 RM 54.4 1632 0.253 18.6 290
4x50 + 1x25 RM 31.9 814 0.641/1.200 8.0/4.0 165/107
4x50 + 1x35 RM 31.9 845 0.641/0.868 8.5/5.5 165/132
4x70 + 1x25 RM 36.0 1105 0.443/1.200 10.7/4.0 205/107
4x70 + 2x25 RM 40.0 1217 0.443/1.200 10.7/4.0 205/107
4x95 + 1x25 RM 41.8 1438 0.320/1.200 13.7/4.0 240/107
4x95 + 2x25 RM 42.0 1544 0.320/1.200 13.7/4.0 240/107
4x120 + 1x25 RM 59.0 2050 0.253/1.200 18.6/4.0 290/107
Number of Cores x Nominal Cross Section Overal Diameter Weight Maximum Conductor Resistance Minimum Breaking Load Current Rating
No.×mm^2 mm Kg/Km Ω/Km KN A
1x16+1x25 RM 15.3 160 1.910 2.5 72
3x16+1x25 RM 19.0 290 1.200 4.0 107
3x25+1x25 RM 23.2 400 0.868 5.5 132
3x35+1x25 RM 25.6 500 0.641 8.0 165
3x50+1x35 RM 30.0 680 0.443 10.7 205
3x70+1x50 RM 34.9 920 0.320 13.7 240
3x95+1x70 RM 40.6 1270 0.253 18.6 290
3x120+1x70 RM 44.1 1510 0.206 23.2 334
3x150+1x95 RM 49.2 1870 0.164 28.7 389
3x185+1x120 RM 54.9 2340 0.125 37.2 467
3x25+1x25+1x16 RM 23.2 470 1.910 2.5 72
3x35+1x25+1x16 RM 25.6 560 1.200 4.0 107
3x50+1x35+1x16 RM 30.0 740 0.868 5.5 132
3x70+1x50+1x16 RM 34.9 980 0.641 8.0 165
3x95+1x70+1x16 RM 40.6 1330 0.443 10.7 205
3x120+1x70+1x16 RM 44.1 1580 0.320 13.7 240
3x150+1x95+1x16 RM 49.2 1940 0.206 23.2 334
3x185+1x120+1x16 RM 54.9 2410 1.910 2.5 72
number of cores x nominal cross section outer diameter total weight max. conductor- resistance min. breaking load of conductor strand current rating in the air 1)
mm^2 ca. mm ca. kg/km Ohm/km kN A
2x 16 RM 15.6 147 1.910 2.5 72
2x 25 RM 18.0 208 1.200 4.0 107
2x 35 RM 20.0 277 0.868 5.5 132
2x 50 RM 23.5 361 0.641 8.0 165
4x 16 RM 18.8 286 1.910 2.5 72
4x 25 RM 21.2 430 1.200 4.0 107
4x 35 RM 24.1 553 0.868 5.5 132
4x 50 RM 27.8 746 0.641 8.0 165
4x 70 RM 31.8 1009 0.443 10.7 205
4x 95 RM 37.8 1332 0.320 13.7 240
4x 120 RM 54.4 1632 0.253 18.6 290
4x 35 + 1x 35 RM 30.0 694 0.868/0.868 5.5/5.5 132/132
4x 50 + 1x 25 RM 31.9 814 0.641/1.200 8.0/4.0 165/107
4x 50 + 1x 35 RM 31.9 845 0.641/0.868 8.5/5.5 165/132
4x 70 + 1x 25 RM 36.0 1105 0.443/1.200 10.7/4.0 205/107
4x 70 + 2x 25 RM 40.0 1217 0.443/1.200 10.7/4.0 205/107
4x 70 + 1x 35 RM 36.2 1150 0.443/0.868 10.7/5.5 205/132
4x 70 + 2x 35 RM 40.1 1289 0.443/0.868 10.7/5.5 205/132
4x 95 + 1x 25 RM 41.8 1438 0.320/1.200 13.7/4.0 240/107
4x 95 + 1x 35 RM 41.8 1467 0.320/0.868 13.7/5.5 240/132
4x 95 + 2x 25 RM 42.0 1544 0.320/1.200 13.7/4.0 240/107
Number of Cores x Nominal Cross Section Overal Diameter Weight Maximum Conductor Resistance Minimum Breaking Load Current Rating
No.×mm^2 mm Kg/Km Ω/Km KN A
2x10 RM 12.8 93 3.080 1.5 38
4x10 RM 15.4 183 3.080 1.5 38
2x16 RM 14.8 129 1.910 2.3 72
2x16 RN + 2x1.5 RE 14.8 176 1.910/12.100 2.3 72
4x16 RM 17.8 257 1.910 2.3 72
4x16 RN + 2x1.5 RE 17.8 304 1.910/12.100 2.3 72
2x25 RM 18.0 202 1.200 3.8 107
2x25 RM + 2x1.5 RE 18.0 249 1.200/12.100 3.8 107
4x25 RM 21.7 404 1.200 3.8 107
4x25 RM + 2x1.5 RE 21.7 451 1.200/12.100 3.8 107
2x35 RM 20.8 269 0.868 5.2 132
2x35 RM + 2x1.5 RE 20.8 316 0.868/12.100 5.2 132
4x35 RM 25.1 539 0.868 5.2 132
4x35 RM + 2x1.5 RE 25.1 586 0.868/12.100 5.2 132
2x50 RM 23.4 352 0.641 7.6 165
2x50 RM + 2x1.5 RE 23.4 399 0.641/12.100 7.6 165
1x54.6 RM + 3x25 RM 21.7 507 0.630/1.200 3.8 107
1x54.6 RM + 3x25 RM + 1x16 RM 24.3 573 0.630/1.200/1.910 3.8/2.3 107/72
1x54.6 RM + 3x25 RM + 2x16 RM 29.7 639 0.630/1.200/1.910 3.8/2.3 107/72
1x54.6 RM + 3x25 RM + 3x16 RM 31.1 705 0.630/1.200/1.910 3.8/2.3 107/72
1x54.6 RM + 3x35 RM 25.1 615 0.630/0.868 5.2 132
1x54.6 RM + 3x35 RM + 1x16 RM 28.1 680 0.630/0.868/1.910 5.2/2.3 132/72
1x54.6 RM + 3x35 RM + 2x16 RM 34.3 748 0.630/0.868/1.910 5.2/2.3 132/72
1x54.6 RM + 3x35 RM + 3x16 RM 35.9 814 0.630/0.868/1.910 5.2/2.3 132/72
1x54.6 RM + 3x35 RM + 1x25 RM 28.1 714 0.630/0.868/1.200 5.2/3.8 132/107
1x54.6 RM + 3x50 RM 28.2 741 0.630/0.641 7.6 165
1x54.6 RM + 3x50 RM + 1x16 RM 31.6 806 0.630/0.641/1.910 7.6/2.3 165/72
1x54.6 RM + 3x50 RM + 2x16 RM 38.6 875 0.630/0.641/1.910 7.6/2.3 165/72
1x54.6 RM + 3x50 RM + 3x16 RM 40.4 940 0.630/0.641/1.910 7.6/2.3 165/72
1x54.6 RM + 3x50 RM + 1x25 RM 31.6 841 0.630/0.641/1.200 7.6/3.8 165/107
1x54.6 RM + 3x70 RM 33.0 950 0.630/0.443 10.2 205
1x54.6 RM + 3x70 RM + 1x16 RM 37.0 1014 0.630/0.443/1.910 10.2/2.3 205/72
1x54.6 RM + 3x70 RM + 2x16 RM 45.2 1083 0.630/0.443/1.910 10.2/2.3 205/72
1x54.6 RM + 3x70 RM + 3x16 RM 47.3 1148 0.630/0.443/1.910 10.2/2.3 205/72
1x54.6 RM + 3x70 RM + 1x25 RM 37.0 1048 0.630/0.443/1.200 10.2/3.8 205/107
1x54.6 RM + 3x70 RM + 2x25 RM 45.2 1150 0.630/0.443/1.200 10.2/3.8 205/107
1x54.6 RM + 3x70 RM + 3x25 RM 47.3 1250 0.630/0.443/1.200 10.2/3.8 205/107
1x54.6 RM + 3x95 RM 37.4 1176 0.630/0.320 13.5 240
1x54.6 RM + 3x95 RM + 1x16 RM 41.9 1243 0.630/0.320/1.910 13.5/2.3 240/72
Number of Cores x Nominal Cross Section Overall Diameter Weight Minimum Breaking Load Current Rating
No.×mm^2 mm Kg/Km KN A
2x16 RM 15.0 140 4.4 78
2x25 RM 17.6 210 7.0 105
2x35 RM 19.6 270 9.8 125
2x50 RM 22.8 370 11.4 150
2x95 RM 30.6 680 15.3 230
3x25 RM 19.0 310 8.8 97
3x35 RM 21.1 410 9.8 120
3x50 RM 24.6 550 11.4 140
4x16 RM 18.1 290 8.8 74
4x25 RM 21.2 410 14.0 97
4x35 RM 23.7 550 19.6 120
4x50 RM 27.5 740 28.0 140
4x70 RM 31.9 1000 39.2 175
4x95 RM 36.9 1370 53.2 215
4x120 RM 40.6 1690 67.2 250
4x150 RM 43.9 2020 84.0 280
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